English
The Reunion M5 series industrial connector was born on the factory floor, not just in a CAD library. We watched engineers struggle with oversized M8 plugs on compact pick-and-place heads — so we designed this DIN EN 61076‑2‑105 compliant miniature circular connector to fit where others simply cannot. With a 5mm coupling thread, it reduces sensor pitch to just 15mm, enabling cabinet space savings of up to 30%. Available in 2-, 3-, and 4-pin configurations, it handles sensor signals, 4-20mA analog loops, and low-power distribution. The threaded locking mechanism has been field-verified on 200+ robotic installations — it resists loosening under continuous 50Hz vibration. Entirely manufactured in Reunion's Shenzhen cell, every batch undergoes 100% electrical testing. This isn't just a smaller connector — it's a reliability upgrade for high-density automation.
| Feature | Benefit (with field notes) |
| Compact 5mm Threaded Interface | Industry's smallest standard — achieve 15mm sensor pitch. Verified in a 6‑axis robot wrist retrofit. |
| IP67 Environmental Protection | Dust-tight + 1m/30min immersion. Proven on outdoor AGVs during monsoon season in Southeast Asia. |
| Threaded Locking Mechanism | Withstands 50Hz vibration — no re-tightening needed after 6 months on high-speed conveyors. |
| DIN EN 61076‑2‑105 Compliance | Guarantees interoperability with any M5‑compliant sensor or cable, not just our own. |
| Multiple Termination Styles | Solder, PCB, and flying-lead panel-mount versions |
| Parameter | Specification | Our Internal Test Limit (not published before) |
| Design Standard | DIN EN 61076‑2‑105 | — |
| Contacts | 2, 3, or 4 pins | — |
| Current Rating | 1A | 1.2A continuous (safety margin) |
| Voltage Rating | 60V | — |
| Withstanding Voltage | 800V | 1,000V (batch sample) |
| Wire Gauge | 26AWG ~ 30AWG | — |
| Insulator Material | PA66 | — |
| Contact Resistance | ≤3mΩ (initial) | Stays ≤4mΩ after 500 cycles |
| Protection Rating | IP67 (mated) | Each batch: 5 samples submerged 1m/30min |
| Salt Mist Resistance | 48 hours | — |
| Cable Jacket Options | PVC (standard) / PUR (oil‑resistant) | — |
All materials RoHS compliant. Every Reunion M5 series industrial connector is 100% continuity, insulation (≥5000MΩ), and dielectric tested. Batch-level thermal cycling (-25°C ↔ +85°C, 100 cycles)
Reunion's 4,000m² dedicated cell allows OEMs to tailor the M5 series industrial connector without compromising quality. Options include:
- Cable assemblies — 0.2m to 15m, PUR/PVC, single/double-ended, with or without overmoulded.
- Orientation — Straight or right‑angle; panel‑mount or cable‑mount.
- Contact loading — Populate 2, 3, or 4 pins; dummy pins for unused cavities.
- Termination — Solder, PCB, or flying‑lead (stripped & tinned).
- Marking & colour — Custom printing, heat‑shrink labels; black/grey standard, other colours on high‑volume orders.
Manufacturing transparency:
- CNC Swiss lathes — ±0.02mm tolerance on shells.
- Selective plating — Automated barrel — gold over nickel, thickness verified by XRF on every production lot.
- Injection moulding — PA66 in Class 100,000 clean‑room.
- Cable extrusion — In‑house PUR/PVC — no outsourcing variability.
- Assembly — Torque‑controlled, vision‑inspected contact placement.
- Testing — 100% electrical + batch IP67 / salt spray / thermal cycle.
- Packaging — Anti‑static vacuum with desiccant, export‑grade cartons.
| Aspect | Reunion M5 Series | Premium European M5 Brands | Low‑Cost Unbranded M5 |
| Price | Cost‑effective volume pricing | 3–4× higher | Cheaper upfront |
| DIN Compliance | Full + documented test reports | Yes | Often non‑compliant |
| 100% Electrical Testing | Every unit | Sample‑based | Random or none |
| IP67 Verification | Batch immersion‑tested | Batch‑tested | Not verified |
| Cable Assembly | In‑house controlled | Often outsourced | Manual, inconsistent |
| Traceability | ERP‑traceable: resin → finished connector | Yes | None |
| Lead Time | 12‑15 days | 4‑8 weeks | Unpredictable |
| Customization MOQ | Low (100 pcs for custom assemblies) | High (500+) | Not offered |
| Technical Support | 24‑hr response, 10‑person engineering team | Good but slower | Limited |
| ISO Certifications | 9001, 14001, 13485 | Usually 9001 | Typically none |
| Certification | Scope | How we verify |
| ISO 9001:2015 | Quality management | Annual third‑party surveillance |
| ISO 14001:2015 | Environmental management | Zero non‑conformance in 2025 audit |
| ISO 13485:2016 | Medical device quality (for diagnostic equipment) | M5 used in Class I medical devices |
| RoHS | EU hazardous substance compliance | ICP‑OES test per batch |
The DIN spec is a conservative minimum. In real‑world use, our M5 series industrial connector consistently achieves 300–500 cycles while staying within contact resistance limits.
- Fixing nut torque: 0.2–0.3Nm — hand‑tight plus a quarter‑turn with a small wrench. Over‑tightening stresses the O‑ring.
- O‑ring replacement: After 50–100 mating cycles for critical sealing applications.
- Cable bend radius: Minimum 5× cable diameter at the entry point.
- Mating force: Hand‑tight only — never use pliers to force the thread.
- Orientation: For washdown areas, point the cable exit downward to prevent pooling.
For aggressive chemicals (e.g., peracetic acid), we recommend PUR cable and annual O‑ring replacement as preventive maintenance.
Address
West of 2nd and 3rd Floor, Building B, Zhongjing Zhiyun Science Park, No. 606, Fengtang Avenue, Zhancheng Community, Fuhai Street, Bao 'an District, Shenzhen
Tel
