English
Shenzhen REUNION Electronic Co., Ltd. develops connectors that integrate power and signal lines in a single interface. Since 2011, the company has supplied these hybrid solutions to customers in medical technology, robotics, semiconductor equipment, and industrial control. Combining power and signal contacts reduces wiring complexity, saves panel space, and simplifies field installation compared to running separate cables for each function.
Designing a reliable mixed-contact connector requires careful attention to creepage and clearance distances, contact resistance, and thermal rise. Power contacts must handle specified current without exceeding temperature limits, while signal contacts need stable impedance and protection from electromagnetic interference. REUNION’s engineering team evaluates each layout using electrical simulation and physical testing, adjusting contact pitch, plating thickness, and shielding as needed.
Hybrid connectors are available with metal or plastic shells depending on mechanical and EMC requirements. Many designs use a self-latching mechanism similar to the Push-Pull Connector series, allowing push-to-mate operation without tools. Sealed configurations incorporate gaskets and cable glands to achieve IP67 or higher, and customers seeking environmental protection can refer to the Waterproof Connector category for additional details.
REUNION accepts OEM and ODM orders for power and signal connectors, including mixed pin counts, custom keying, and application-specific color coding. In-house cable processing covers cutting, stripping, soldering, and overmolding, enabling delivery of complete Cable Assembly units ready for installation. The factory spans about 4,000 square meters, employs roughly 150 staff, and operates 10 production lines with a monthly capacity near 100,000 sets. More than 30 customized projects are completed each year by a team of over 10 engineers, supported by 13 patents and 2 software copyrights.
The company’s quality management system complies with ISO 9001 and ISO 14001, with ISO 13485 applied to medical-grade projects. Compliance testing follows UL, CB, and CQC standards as required. Incoming materials are purchased from approved suppliers, and each production batch is tracked through the ERP system to maintain traceability from raw material to final shipment.
Yes, provided the layout separates high-current paths from sensitive signal lines through physical distance, shielding, or dedicated ground returns. REUNION evaluates each custom design for crosstalk, voltage drop, and thermal behavior before releasing it for production.
Customers should provide the number and current rating of power contacts, the signal type and impedance requirements, cable specifications, environmental sealing level, and any mechanical constraints such as panel cutout size or mating style. The engineering team uses these inputs to propose a suitable contact arrangement and housing design.
Yes. REUNION performs wire cutting, stripping, soldering, and overmolding in-house. Finished assemblies can include strain relief, custom labeling, and tested continuity to reduce installation time on site.
