English
The S Series Metal Push-Pull Connector is Reunion's answer to the growing demand for lightweight, high-density interconnection in portable and space-constrained equipment. This series features a slim-profile metal shell constructed from high-strength copper alloy, significantly reducing weight without compromising mechanical strength or shielding effectiveness. The push-pull self-latching mechanism provides audible tactile feedback, confirming secure engagement even in blind-mating scenarios common in tight chassis designs.
Available in multiple shell sizes (0 to 2) with contact counts ranging from 2 to 6 pins, the S Series supports solder and PCB termination styles, giving designers flexibility in assembly methods. Reunion's in-house manufacturing capabilities — including precision machining, insert molding, and automated testing — ensure consistent dimensional accuracy and electrical performance across high-volume production runs. For engineers challenged by weight budgets and limited PCB real estate, the S Series offers a compelling solution that maintains professional-grade reliability in a miniaturized package.
The S Series stands out for its unique combination of lightweight design, space efficiency, and robust performance.
| Feature | Benefit |
| Low-Profile Panel Design | Minimal protrusion beyond mounting surface saves valuable equipment space. |
| Push-Pull Self-Latching | Quick one-handed mating with audible click confirmation — ideal for blind or tight-space connections. |
| Full EMC Shielding | All-metal housing provides 360° EMI protection for sensitive signals. |
| Multiple Shell Sizes (0–2) | Select the smallest shell that fits your contact count — no oversized connectors. |
| 2 to 12 Contact Options | Flexible pin configurations support diverse signal and power requirements. |
| Wide Temperature Range | -45°C to +125°C variants available for demanding environments. |
| High Cycle Durability | >5,000 mating cycles with consistent contact resistance. |
These features position the S Series as the connector of choice for medical device OEMs, test equipment manufacturers.
The S Series Metal Push-Pull Connector is specifically suited for applications where portability, weight reduction, and space efficiency are primary design drivers.
- Medical Handheld Devices — Portable ultrasound, patient monitors, pulse oximeters, Electrosurgical devices and diagnostic instruments.
- Test & Measurement — Handheld oscilloscopes, multimeters, logic analyzers, calibration tools, and High and Low Temperature Tester.
- Wearable Technology — Industrial exoskeletons, health monitoring patches, and head‑mounted displays.
- Audio-Visual Equipment — Professional portable recorders, broadcast cameras, and wireless transmitters.
Reunion engineers the S Series to meet demanding performance requirements while maintaining lightweight construction.
| Parameter | Specification |
| Shell Material | Brass (standard) |
| Shell Sizes | 0, 1, 2 |
| Contact Count | 2 to 6 pins |
| Current Rating | 5A to 15A per contact (contact gauge dependent) |
| Voltage Rating | 200V to 500V AC/DC |
| Mating Cycles | >5,000 operations |
| Temperature Range | -45°C ~ +125°C (standard) |
| EMI Shielding | 360° full‑metal shielding; >60dB attenuation at 100MHz |
| Ingress Protection | IP50 (standard) |
| Salt Spray Resistance | >72 hours |
| Vibration | 10–2000Hz, 10g |
| Mechanical Shock | 100g, 6ms |
| Contact Resistance | ≤5mΩ (initial) |
| Insulation Resistance | ≥5000MΩ (at 500VDC) |
All S Series connectors are RoHS-compliant and subjected to 100% electrical and mechanical testing prior to shipment, with statistical process control (SPC) applied to critical dimensions.
Reunion offers extensive customization options for the S Series, enabling OEMs to tailor connectors precisely to their application needs.
- Shell Color — Silver, black, or custom RAL colors.
- Contact Plating — Gold (standard), silver, or tin; thickness can be specified.
- Contact Loading — Populate only the contacts required; unused positions can be left empty or filled with dummy pins.
- Cable Assemblies — Custom length, gauge (32AWG to 20AWG), jacketing material (PVC, PUR, silicone, PTFE), and strain relief boots.
- Laser Engraving — Logo, part number, or barcode on shell surface.
- Packaging — Anti‑static tubes, tape‑and‑reel, or custom labeling.
Reunion controls every critical step in its 4,000m² Shenzhen facility:
- Precision Machining — CNC turning of aluminum alloy shells to ±0.01mm tolerance.
- Anodizing/Plating — Surface treatment for corrosion resistance and optional coloring.
- Contact Stamping & Plating — High‑speed stamping from copper alloy; selective gold plating.
- Injection Molding — Inserts molded from engineering plastics (PPS, LCP) for high‑temperature stability.
- Assembly — Semi‑automated assembly with torque control and visual inspection.
- Electrical Testing — 100% insulation resistance, dielectric withstand, contact resistance, and continuity checks.
- Mechanical Testing — Mating/unmating force verification and dimensional inspection.
- Packaging — Vacuum‑sealed anti‑static bags with desiccant, packed in reinforced cartons.
| Aspect | Reunion S Series | Typical European/US Comparable Series |
| Price | Approximately 1/3 of premium brand pricing | Premium cost structure |
| Contact Density | Up to 12 pins in comparable shell sizes | Similar density but higher cost |
| Shell Size Options | 0 through 2 available | Often limited to 3 sizes for lightweight variants |
| Temperature Range | -45°C to +125°C (standard) | -25°C to +85°C typical |
| MOQ | No MOQ for standard configurations; low MOQ for custom | Often high MOQ for non‑standard variants |
| Customization | Fast, flexible, with 2‑week sample lead time | Slower, less flexible |
| Factory Experience | 15 years in‑house machining, molding, assembly | Often outsourced across multiple suppliers |
Reunion's decision to offer Brass as the standard shell material — not an expensive option — gives the S Series a unique market advantage. Combined with factory‑direct pricing and responsive engineering support, we provide portable equipment OEMs with a competitive edge.
Reunion's quality system is validated through internationally recognized certifications that span design, manufacturing, and distribution.
| Certification | Scope |
| ISO 9001:2015 | Quality management system — design, production, and after‑sales service. |
| ISO 14001:2015 | Environmental management, covering waste reduction and sustainable material use. |
| ISO 13485:2016 | Quality management for medical devices — essential for healthcare OEMs. |
| UL Recognized | Component‑level safety certification for North American markets. |
| RoHS | Restriction of hazardous substances — compliance with EU Directive. |
Reunion's vertically integrated facility and ERP‑based traceability ensure every S Series connector is produced under rigorous process controls, from incoming raw material to final inspection.
| Service | Detail |
| Samples | Available for functional evaluation; some standard configurations free (pre‑payment may apply for certain variants; shipping costs borne by customer). Custom sample lead time: 7–10 days. |
| Testing | Reunion employs automated test stations for 100% inspection of contact resistance, insulation, dielectric withstand, mating/unmating force, and visual defects. Reliability testing (salt spray, thermal shock, vibration) available upon request. |
| Warranty | 12 months from shipment date against manufacturing defects under recommended usage. |
| Returns | Products confirmed defective will be replaced or refunded; return shipping and restocking handled case‑by‑case with clear communication. |
Yes — ISO 13485 applies to the S Series because Reunion's quality management system covers all our connector products. For your non‑medical portable device (e.g., handheld test equipment or wearable industrial sensors), this certification benefits you by ensuring:
- Strict traceability — each S Series batch is documented with production records, and test data.
- Change control — any material or process modification requires formal re‑validation, preventing unexpected performance changes.
- Tighter process controls — incoming inspection and in‑process verification are more rigorous than typical industrial standards.
In essence, you receive medical‑device‑grade quality assurance applied to your portable industrial or consumer product — without the medical‑grade price premium.
Reunion offers extensive cable assembly capabilities for the S Series. You can specify:
- Cable type — PVC (standard), PUR (oil‑resistant), silicone (flexible, high‑temp), or PTFE (high‑temp, chemical‑resistant).
- Gauge — 32AWG to 20AWG, with or without shielding.
- Length — any custom length with ±10mm tolerance.
- Overmolding — we offer overmolded strain relief boots at the connector backshell to improve bend radius and pull strength (up to 200N). Minimum order for overmolded assemblies is typically 100 pieces, but we can accommodate lower quantities for prototyping.
- Lead time — 7–10 days for sample cables (≤5 pieces); 15–20 days for production orders.
Provide your cable specifications and wiring diagram to our R&D team — we will confirm feasibility and deliver a sample for your validation within 2 weeks.
Address
West of 2nd and 3rd Floor, Building B, Zhongjing Zhiyun Science Park, No. 606, Fengtang Avenue, Zhancheng Community, Fuhai Street, Bao 'an District, Shenzhen
Tel
