When sourcing Reunion M20 series plastic waterproof connector solutions for demanding outdoor and industrial power applications, purchasing decisions hinge on corrosion resistance, current capacity, and long-term durability.
The Reunion M20 series plastic waterproof connectordelivers all three—combining a lightweight, Stable-performance PA66 housing with IP67/IP68 waterproof and gold-plated brass contacts rated up to 20A. Designed and manufactured in-house by Reunion’s ISO-certified facilities, this connector family provides equipment manufacturers, system integrators, and maintenance engineers a proven alternative to rust-prone metal interconnects in salt-spray, chemical, and high-humidity environments.
Why Reunion for High-Current Plastic Connectors?
Reunion is not a trading company—we are a vertically integrated manufacturer with over 15 years of precision molding and contact engineering experience. Each batch of our M20 series plastic waterproof connector has undergone 100% electrical testing, and wateproof test, with test records retained for full traceability. When you specify Reunion, you specify a partner that controls quality from resin drying to final assembly—backed by ISO 9001:2015, ISO 14001:2015, ISO 13485:2016, and UL recognition.
Product Definition
The Reunion M20 series plastic waterproof connectoris a threaded circular interconnect engineered for applications demanding both substantial power delivery (up to 20A per contact) and environmental resilience. Its 20mm coupling interface features a high-strength PA66 thermoplastic housing formulated and molded directly in any RAL/Pantone color—no paint, no plating, no corrosion. The housing is inherently rust-proof and oxidation-proof, with a heat deflection temperature exceeding 200°C, ensuring reliable performance from -40°C to +105°C.
The connector is available in 2- to 9-pins power configurations, the max current support 20A, the connectors are available in panel type, cable type and assembled type options. We can customize a complete set of wiring harness components for you. You can also process the wiring harness components by yourself.
Key Selling Points
Feature
Benefit
Validation Evidence
PA66 Housing
No rust, no oxidation—proven in salt spray (ASTM B117) and chemical washdown environments.
Excellent corrosion resistance
Up to 60% Weight Reduction
Reduces structural loading on panels, cables, and robotic arms—simplifies installation and lowers shipping costs.
Mass comparison data available against comparable brass-shell connectors.
IP67 waterproof
Withstands continuous immersion at 1m depth for 30 minutes
Batch-sampled immersion testing.
2~9pins Configurations
2,3,4,5,6,7,8,9pins optional
Standard off-the-shelf and custom contact-loading options.
Gold-Plated Brass Contacts
Low contact resistance (≤3mΩ) and corrosion protection—maintains performance in humid, saline air.
Plating thickness verified by XRF on every production lot.
Threaded Locking
Vibration-resistant mating—prevents loosening from machinery movement, thermal cycling, and crane operations.
Cycle-tested to ≥500 typical matings with consistent torque retention.
Parameter
2-pin
3-pin
4-pin
5-pin
6-pin
7-pin
8-pin
9-pin
Voltage Rating
250V
250V
250V
250V
125V
50V
50V
50V
Current Rating
20A
20A
15A
15A
10A
5A
5A
5A
Wire Section (mm²)
0.75–2.5
0.75–2.5
0.5–2.0
0.5–2.0
0.25–0.75
0.25–0.5
0.25–0.5
0.25–2.5
Technical Specifications
General Specifications
Specification
Detail
Operating Temperature
-40°C ~ +105°C
Protection Rating (mated)
IP67 / IP68 (1m, 30min)
Housing Material
PA66
Contact Material
Brass with gold plating
Contact Resistance
≤3mΩ
Mating Cycles
≥500
Weight
~60% lighter than equivalent brass connectors
Compliance
RoHS, REACH, UL
Manufacturing Process
Reunion operates a fully integrated production line for the M20 series plastic waterproof connector, ensuring every unit meets our published specifications. Our process includes:
Material Drying– PA66 is precision-dried to eliminate moisture-related molding defects.
Injection Molding– Automated presses with ±0.02mm tolerance control; color pigment added directly to resin—no secondary painting.
Cable Processing– In-house PUR/PVC extrusion with automated cutting, stripping, and tinning; custom lengths from 0.1m to 20m.
Assembly– Semi-automated lines with torque-controlled fastening (1.0–1.2Nm coupling torque).
Electrical Testing– 100% verification of continuity, insulation resistance (≥5000MΩ), and dielectric withstand.
Environmental Sampling– Batch sampling for IP68 immersion, UV stability (ASTM G155), and thermal cycle .
Packaging– Anti-static vacuum sealing with desiccant; export-grade cartons with traceable batch labels.
Customization Options
Reunion’s in-house tooling and molding capabilities allow rapid customization of the M20 series plastic waterproof connectorwithout minimum order quantities that lock you into excess inventory.
Customizable Feature
Options Available
Housing Color
Any RAL or Pantone—molded directly, no painting
Cable Assembly
0.1m to 20m; PUR (oil/chemical-resistant) or PVC jacket; single-ended or double-ended
Connector Orientation
Straight or right-angle
Contact Loading
2, 3, 4, 5, 6,7,8,9 pins
Cable Marking
Custom printing or heat-shrink labels for circuit ID
Packaging
Anti-static bags, reels, or custom-labeled cartons
For high-volume projects, Reunion’s engineering team can co-develop custom insert layouts, keying options, or specialized cable overmolds. Lead times for custom molded colors are typically 15–20 working days; standard configurations ship in 5–7 working days.
Certifications & Quality Assurance
Reunion maintains active certification with recognized global bodies. We provide verification documents upon request.
Certification
Scope
ISO 9001:2015
Quality management – design, production, and after-sales
ISO 14001:2015
Environmental management – waste reduction and sustainable practices
ISO 13485:2016
Medical device quality management – for diagnostic/monitoring applications
UL Recognized
Component-level safety for North American markets
RoHS & REACH
Restricted substance compliance – EU and global standards
Frequently Asked Questions
Does the plastic housing limit current capacity—can the M20 really handle 20A without overheating?
No—the current rating is determined by the contact system and wire gauge, not the housing. The PA66 material has a heat deflection temperature exceeding 200°C, well above the connector’s -40°C to +105°C operating range. We validate every pin configuration through temperature-rise testing per IEC 60512. In our lab, the M20 series plastic waterproof connectorshows temperature rise within the same limits as metal-shell equivalents. For applications exceeding 30A per contact, we recommend our M25 series.
How does the M20 resist chemicals in industrial environments?
The PA66 housing resists oils, greases, alkalis, and many acids. For specific chemical compatibility, we provide a detailed resistance chart. For environments with continuous solvent, coolant, or fuel exposure, we recommend the PUR cable option—PVC may degrade in certain chemical atmospheres. Our engineering team offers free material selection consultations for aggressive chemical applications.
Can I get sample units for testing before volume purchase?
Yes—sample orders are welcome. We offer evaluation kits containing 5 mating pairs with standard pin configurations. Sample pricing is available through our sales team, with sample lead times of 5–7 working days for standard configurations. For custom samples, lead times are 12–17 working days.
West of 2nd and 3rd Floor, Building B, Zhongjing Zhiyun Science Park, No. 606, Fengtang Avenue, Zhancheng Community, Fuhai Street, Bao 'an District, Shenzhen
Submit your inquiry to REUNION for wholesale push-pull connectors, custom OEM cable assemblies and bulk production orders. Enjoy factory-direct pricing, dedicated technical support and a fast response within 24 working hours.
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